Description
Professional Plasma Cutting for Fabrication and Automotive
The Hypertherm Powermax 45 SYNC 230v is the next-generation handheld plasma cutter, offering superior cut quality, faster speeds, and simplified consumables with SmartSYNC™ torches. Designed for professionals needing portability and consistent results.
Recommended cut capacity of 16 mm (5/8″)
Severance capacity of 29 mm (1 1/8″)
6 Year Powermax power supply warranty
Enjoy Hypertherm’s extended Powermax 6‑year warranty on the power supply (600,000 starts), plus 12 month coverage on torches and leads—no extra registration required. Learn more about the Hypertherm 6 year power supply warranty here.
Easy to use
- Cartridges feature clear laser marking and colour coding for easy identification by process, preventing part mix-ups.
- Smart SYNC torches and cartridges with RFID technology automatically configure the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection removes uncertainty about when to replace the cartridge.
- The new flexible lead reduces strain and operator fatigue when using hand torches; it shares the robustness of our previous lead jacket material and will also be used on robotic torches.
Performer
- Versatility: Handle a wide range of tasks with ease using interchangeable torch styles and application-specific cartridges for various cutting and gouging needs.
- Enhanced Cartridge Design: Our optimized cartridge consumables offer up to twice the lifespan for handheld cutting and improved quality over time in mechanized setups, surpassing standard consumables.
- Efficient Torch Controls: Save time by adjusting amperage on the fly and seamlessly changing cartridges and applications without needing to return to the power supply
Rugged and reliable
- Robust Design: SmartSYNC torches are purpose-built for rugged, industrial environments.
- Reliable Starting: SpringStart™ technology ensures consistent torch ignition, enhancing reliability.
- Minimized Downtime: Industry-leading reliability reduces production downtime.
Cut Capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 16 mm (5/8″) | 500 mm/min (20 ipm) |
| Severance (hand cutting) | 29 mm (1-1/8″) | 125 mm/min (5 ipm) |
| Pierce* | 12 mm (1/2″) |
*Pierce rating for handheld use or with automatic torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 3.4 kg (7.5 lbs.) per hour | 3.2 mm D x 6.8 mm W (0.12″ D x 0.26″ W) |
Typical applications
The Powermax45 SYNC plasma cutter outperforms any air-plasma cutting system
- Automotive repair and restoration
- Farm equipment maintenance
- Light metal manufacturing and fabrication
- Metal building construction
- HVAC
- Metal art fabrication
- Plant and facility maintenance
- and many more!
Operating System
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
| Hand torches | Machine torches | Robotic/Mini | ||||
|---|---|---|---|---|---|---|
| 75° | 15° | 180° | 180° | 90° | 45° | |
| 4.5 m (15′) | 059733 | |||||
| 7.6 m (25′) | 059726 | 059723 | 059719 | 059734 | 059731 | 059729 |
| 10.7 m (35′) | 059720 | |||||
| 15.2 m (50′) | 059727 | 059724 | 059721 | 059735 | 059732 | 059730 |
| 22.8 m (75′) | 059728 | 059725 | 059722 | 059767 | 059766 | |
| Long torches | ||||
|---|---|---|---|---|
| 0.6 m (2′), 45° | 0.6 m (2′), 90° | 1.2 m (4′), 45° | 1.2 m (4′), 90° | |
| 4.5 m (15′) | ||||
| 7.6 m (25′) | 528114 | |||
| 10.7 m (35′) | ||||
| 15.2 m (50′) | 528116 | 528117 | 528118 | 528119 |
| 22.8 m (75′) | ||||
Specifications
| Input voltages | CSA: • 200–440 V, 1-PH, 50/60 Hz • 480 V, 3-PH, 50/60 Hz • 480 V, 3-PH, 10 A @ 6.9kWCE: • 230 V, 1-PH, 50/60 Hz • 400 V, 3-PH, 50/60 Hz |
|---|---|
| Kilowatt output | 6.9 kW |
| Input current | CSA: • 200–240 V, 1-PH: 39/32 A @ 6.5 kWCE: • 230 V, 1-PH: 33 A • 400 V, 3-PH: 10 A |
| Output current | 9–45 A |
| Rated output voltage | 155 VDC |
| Duty cycle @ 104° F | CSA: • 50% @ 45 A, 200–240 V • 60% @ 41 A, 200–240 V • 100% @ 32 A, 200–240 V • 50% @ 45 A, 480 V • 60% @ 41 A, 480 V • 100% @ 32 A, 480 VCE: • 50% @ 45 A, 230 V • 60% @ 41 A, 230 V • 100% @ 32 A, 230 V • 50% @ 45 A, 400 V • 60% @ 41 A, 400 V • 100% @ 32 A, 400 V |
| Open circuit voltage (OCV) | CSA: • 275 VDC (200–240 V) • 275 VDC (480 V)CE: • 265 VDC (400 V) |
| Dimensions with handles | 442 mm D × 173 mm W × 357 mm H (17.4″ × 6.8″ × 14.1″) |
|---|---|
| Weight w/6.1 m (20′) torch | CSA: 14 kg (31 lbs.) CE: 15 kg (33 lbs.) |
| Gas supply | Cutting: air, nitrogen, F5 Gouging: air, nitrogen, F5 Marking: air (clean, dry, oil-free) |
| Gas inlet flow rate / pressure | 188 l/min @ 5.9 bar (400 scfh @ 85 psi) |
| Input power cable length | 3 m (10′) |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 12.5 kVA (10 kW) for full 45 A output |
| Electrical efficiency | 90% |
| Certifications | • CSA – Americas and Asia (except China) • CE – Europe, Australia, NZ, Belarus, Kazakhstan, Serbia, Ukraine, etc. • UKCA – Great Britain |
| Warranty | Power supplies: 3 years Torches: 1 year |
Frequently Asked Questions
Q: Does the Powermax 45 SYNC require an external air compressor?
A: Yes. The Powermax 45 SYNC requires an external compressed air supply for cutting, gouging, or marking operations.
Q: What is the maximum cutting capacity of the Powermax 45 SYNC?
A: The recommended cutting capacity is 16 mm (5/8″), with severance capability up to 29 mm (1-1/8″) on mild steel, and a mechanized pierce capacity of 12 mm (1/2″).
Q: What power supply does it require?
A: The 45 SYNC supports both 230V single-phase and 400V three-phase power inputs, offering flexible compatibility with industrial and workshop environments.
Q: How portable is the Powermax 45 SYNC?
A: It is very portable for its class, weighing 14 kg (31 lbs) including the torch. The compact design and optional carry strap or case make it easy to move between job sites.
Q: What warranty does it come with?
A: The Powermax 45 SYNC includes Hypertherm’s 6-year warranty on the power supply (effective from January 1, 2025) and a 12-month warranty on torches and leads.
Q: What materials can it cut?
A: It can cut mild steel, stainless steel, aluminium, and other electrically conductive metals.
Q: What makes the SYNC version different from older models?
A: The SYNC model uses a revolutionary single-piece SmartSYNC™ cartridge that replaces the traditional five-piece consumable stack. This improves reliability, simplifies consumable changes, and provides usage tracking with RFID technology.
Q: Is it suitable for remote or on-site work?
A: Yes, the compact size, robust design, and flexible voltage input make it suitable for both workshop and mobile job site use. An external air supply is required for operation.
Q: Does it include the torch and accessories?
A: Yes. The system comes with the SmartSYNC™ handheld torch, work clamp, starter cartridge, and can include carry accessories depending on the selected package.
