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The FIRECUT Excel CNC Plasma Cutting Table is a heavy-duty, large-format cutting system designed for manufacturers requiring extended cutting areas, higher power, and advanced multi-process capability. Engineered for complex profiling and thick material processing, it delivers stable, high-precision performance in demanding production environments where throughput and reliability are critical.
FIRECUT Excel integrates Hypertherm Edge Connect CNC control with Phoenix software, providing a streamlined operator interface with fully embedded cutting parameters. Combined with ProNest nesting and optimisation software, the system automates toolpath generation, reduces setup time, and ensures consistent part quality across both simple and highly complex geometries, even for less experienced operators.
Built around a rigid sectional steel frame with a floating bridge design, FIRECUT Excel is engineered to maintain accuracy under thermal load during continuous operation. Motion is delivered via high-power EtherCAT servo drives, helical rack and pinion transmission, and Hiwin linear guide systems on all axes, ensuring smooth, high-speed positioning and long-term mechanical stability across large sheet formats.
Available Configurations
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2000 × 4000 mm
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2000 × 6000 mm
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2000 × 8000 mm
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2000 × 12000 mm
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3000 × 6000 mm
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3000 × 8000 mm
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3000 × 12000 mm
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3000 × 15000 mm
Machine Build & Structure
- Reinforced industrial welded sectional steel frame engineered for large-format stability and long-term durability
- Dual-bridge gantry drive system for maximum rigidity across extended travel lengths
- Hiwin linear motion system across all axes (X: 20 mm / Y: 30 mm) for precision and wear resistance
- Low-backlash planetary gearbox transmission systems (APEX / EISELE / ELT) for high-load accuracy
- Floating bridge architecture allowing thermal expansion during extended cutting cycles without loss of precision
- Designed for continuous, multi-shift production in heavy industrial fabrication environments
Technical Specifications
Cutting Performance
- Maximum cut area: up to 3100 × 15100 mm (model dependent)
- Maximum vertical clearance (torch to table): 300 mm
- Table load capacity: 1000 kg/m²
- Material compatibility: all electrically conductive metals including mild steel, stainless steel, aluminium, and galvanised steel
- 5-axis plasma and multi-torch oxy-fuel cutting capability (model dependent)
Motion System
- Rapid traverse speed: up to 35,000 mm/min (model dependent)
- EtherCAT-controlled Panasonic 1.5 kW servo drive system (closed-loop)
- X-axis: helical rack and pinion drive system (high-precision module gearing)
- Y-axis: helical rack and pinion drive system for long-bed stability
- Z-axis: linear guided module with ball screw transmission (300 mm stroke)
- IRC incremental encoder positioning system for closed-loop feedback accuracy
- Beckhoff EtherCAT I/O integration for full system synchronisation
Accuracy
- Axis positional accuracy: ±0.02 mm
- Bidirectional repeatability: 0.02 mm per 1 metre
- ISO 9013 compliant cutting accuracy standard
Key Benefits
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High-capacity EtherCAT motion platform
Industrial-grade Panasonic 1.5 kW servo drives deliver high-speed traverse rates up to 35,000 mm/min, enabling reduced cycle times across large-format production runs.
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Heavy-duty large-format gantry structure
Reinforced sectional steel frame and floating bridge design ensure structural stability across extended bed lengths up to 15 metres, maintaining accuracy under continuous load.
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Advanced torch height control (ATHC) system
Arc voltage and ohmic sensing maintain precise torch standoff, improving cut quality, reducing dross, and extending consumable life in high-duty cycles.
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Integrated CAD/CAM & nesting workflow
Full compatibility with Hypertherm Phoenix and ProNest enables automated nesting, embedded cut parameters, and optimised toolpath generation for production efficiency.
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Multi-process cutting capability
Supports plasma and oxy-fuel configurations including multi-torch setups and 5-axis cutting for complex profiling and thick plate processing.
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Production-optimised large-scale architecture
Designed specifically for high-throughput industrial environments, enabling continuous operation across extended shifts with minimal downtime and high repeatability.
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Extended format fabrication capability
Supports extreme working envelopes up to 3100 × 15100 mm, enabling efficient processing of oversized sheet material without repositioning or secondary handling.
| FIRECUT Excel | Available Sizes | |||||||
|---|---|---|---|---|---|---|---|---|
| 2000x4000 | 2000x6000 | 2000x8000 | 2000x12000 | 3000x6000 | 3000x8000 | 3000x12000 | 3000x15000 | |
| Working Area | ||||||||
| Max cutting area (mm) | 2100×4100 | 2100×6100 | 2100×8100 | 2100×12100 | 3100×6100 | 3100×8100 | 3100×12100 | 3100×15100 |
| Max vertical clearance (mm) | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| Table height (mm) | 700 | 700 | 700 | 700 | 700 | 700 | 700 | 700 |
| Load capacity (kg/m²) | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 | 1000 |
| Travels | ||||||||
| X-axis travel (mm) | 2300 | 2300 | 2300 | 2300 | 3300 | 3300 | 3300 | 3300 |
| Y-axis travel (mm) | 4500 | 6500 | 8500 | 12500 | 6500 | 8500 | 12500 | 15500 |
| Z-axis travel (mm) | 300 | 300 | 300 | 300 | 300 | 300 | 300 | 300 |
| Feeds & Accuracy | ||||||||
| Rapid feeds (mm/min) | 25000 | 25000 | 25000 | 35000 | 35000 | 35000 | 35000 | 35000 |
| Axis positioning accuracy (mm) | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 | 0.02 |
| Size & Weight | ||||||||
| Machine dimensions (mm) | 3800×6150 | 3800×8150 | 3800×10150 | 3800×14150 | 4800×8150 | 4800×10150 | 4800×14150 | 4800×17150 |
| Packing dimensions (mm) | 3900×6400 | 3900×8400 | 3900×10300 | 3900×14300 | 4900×8400 | 4900×10400 | 4900×14400 | 4900×17400 |
| Jet filter capacity (m³) | 4000 | 6000 | 8000 | 12000 | 8000 | 8000 | 12000 | 12000 |
| Net weight (kg) | 5450 | 6600 | 8500 | 10800 | 8700 | 11100 | 17400 | 19600 |
| Gross weight (kg) | 5500 | 6650 | 8550 | 10850 | 8750 | 11150 | 17450 | 19650 |
| Construction | ||||||||
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Table type: Fully independent sectional steel frame with floating bridge design
Suction type: Water table or sectional fume extraction with automatic shutter control
Dual-bridge drive: Yes (heavy-duty industrial gantry system)
Linear guides: X-axis HIWIN 20 mm / Y-axis HIWIN 30 mm
Z axis: Linear Z-axis module (300 mm stroke)
Gearboxes: APEX / EISELE / ELT low-backlash planetary
Servo motors: 1.5 kW Panasonic EtherCAT servo system
XY transmission: K.H helical rack and pinion (2.5 module)
Z transmission: Ball screw and linear rail guide system
THC: Hypertherm Sensor THC / Eckelmann arc voltage & ohmic sensing
Torch coupling: Magnetic breakaway system with crash protection sensor
CNC unit: Hypertherm Edge Connect / Kjellberg Eckelmann
Software: Hypertherm Phoenix / ProNest nesting optimisation
Touchscreen: ELO 19” or industrial Panel PC
I/O module: Beckhoff EtherCAT
Pneumatics: Winman industrial pneumatic system
Features: Remote assistance / power-loss resume / laser pointer alignment
Delivery: 7–9 weeks (standard) / 11–12 weeks (XL formats)
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Features
Hypertherm SYNC Cartridges
SYNC cartridges last up to twice as long and lock in with a simple twist — no stacking parts, no mix-ups. Faster swaps, fewer mistakes, less downtime.
Drive & Motion System
EtherCAT servos & drives, linear rails and precision helical gearboxes on X/Y axes for backlash-free, smooth motion.
Floating Bridge
A floating bridge design allows the gantry to self-align during motion, reducing stress and ensuring consistent cutting accuracy.
Height Control System (THC / Lifter)
- Automatic Torch Height Control (THC): Hypertherm Sensor THC
- Collision protection: magnetic breakaway coupling system
- Z-axis crash protection integrated
- Maintains optimal arc voltage and standoff distance for cut consistency
| Hypertherm Cutting Data | |||
|---|---|---|---|
| Model | Mild Steel Pierce/Severence | Stainless Steel Pierce/Severence | Aluminium Pierce/Severence |
| Powermax 45 SYNC | 12mm/29mm | 12mm/29mm | 12mm/29mm |
| Powermax 65 SYNC | 16mm/32mm | 16mm/32mm | 16mm/32mm |
| Powermax 85 SYNC | 20mm/38mm | 20mm/38mm | 20mm/38mm |
| Powermax 105 SYNC | 22mm/50mm | 22mm/50mm | 22mm/50mm |
| PowerMax 125 | 25mm/44mm | 25mm/57mm | 25mm/57mm |
| MaxPro 200 | 32mm/75mm | 20mm/64mm | 32mm/75mm |
| XPR 170 | 35mm/60mm | 22mm/38mm | 25mm/38mm |
| XPR 300 | 45mm/80mm | 38mm/75mm | 38mm/50mm |
| XPR 460 | 50mm/90mm | 38mm/90mm | 38mm/90mm |
| Note: SYNC values are single published capacities applied across all three materials. Actual results vary with material, gas, consumables, and setup. | |||
Operator Control Panel
Edge Connect drives every move all through our purpose-built Control Panel.
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19″ touch LCD displays full system feedback
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CutPro Wizard: Load > align > Cut
(ready for cutting in 2 mins) -
Built-in Ethernet link for file sync & remote help.
Nesting & cut Software
ProNest, nesting and optimisation software auto-applies the best cutting methods – enabling consistent, high quality parts with minimal operator input.
Edge Connect
Cut Pro Wizard
Frequently Asked Questions
Choosing the right plasma cutting table is essential for achieving accuracy, efficiency, and consistent cut quality in metal fabrication. Below you’ll find answers to common questions about how plasma cutting tables work, what materials they handle, and why FIRECUT is a trusted CNC plasma cutting solution.
Q: What is the FIRECUT Pro designed for?
A: FIRECUT Pro is a high-performance CNC plasma cutting system designed for professional fabrication environments requiring higher throughput, larger cutting envelopes, and continuous-duty operation. It is suitable for production workshops, subcontract manufacturers, and industrial fabrication users.
Q: What materials can FIRECUT Pro cut?
A: FIRECUT Pro is designed to cut all electrically conductive metals, including mild steel, stainless steel, aluminium, and galvanised steel, depending on the plasma power source selected.
Q: What size options are available?
A: The FIRECUT Pro is available in three cutting formats:
- 2 m × 1 m
- 3 m × 1.5 m
- 4 m × 2 m
All models are designed for scalable production requirements while maintaining the same core machine architecture.
Q: What control system does FIRECUT Pro use?
A: FIRECUT Pro uses Hypertherm Edge Connect CNC control with Phoenix software. It is fully integrated with ProNest nesting and cut optimisation software, allowing automated toolpath generation and embedded cutting parameters within each part program.
Q: What level of accuracy can I expect?
A: The system achieves positional accuracy of approximately ±0.02 mm, depending on configuration and table size, supported by EtherCAT servo control and high-precision linear motion components.
Q: What drive system does the machine use?
A: FIRECUT Pro uses 750W Panasonic EtherCAT servo motors with fully synchronised axis control. Motion is transmitted via helical rack and pinion systems combined with Hiwin linear rails and low-backlash planetary gearboxes.
Q: Is FIRECUT Pro suitable for continuous or multi-shift operation?
A: Yes. The machine is engineered for industrial duty cycles and is capable of sustained operation across multiple shifts in production environments.
Q: What is the maximum cutting speed?
A: FIRECUT Pro supports rapid traverse speeds of up to 25,000 mm/min, depending on configuration and application.
Q: Does the machine include automatic torch height control?
A; Yes. FIRECUT Pro uses automatic torch height control (ATHC) based on arc voltage and ohmic sensing to maintain consistent cutting distance, improving cut quality and consumable life.
Q; What plasma systems are compatible?
A: FIRECUT Pro supports a wide range of industrial plasma systems, including:
- Hypertherm Powermax series (45–125 Sync)
- Hypertherm MaxPro 200
- Hypertherm XPR 170 / 300
Q: What software is included with the machine?
A; The system includes Hypertherm Phoenix CNC control software and ProNest nesting software for automated cutting path optimisation and production workflow management.
Q: What safety and operator features are included?
A; Standard features include magnetic torch breakaway protection, crash sensing, automatic resume after power interruption, and optional rope safety guarding systems.
Q: What table types are available?
A; FIRECUT Pro can be supplied with either a water table or sectional fume extraction table, depending on application and workshop requirements.
Q: Can the machine be customised with additional options?
A; Yes. Options include ducted extraction systems, Sideros ECO Line extraction units, pneumatic marking tools, oxy-fuel torches, and bevel cutting attachments.
Q: What is the typical delivery time?
A: Standard lead time is approximately 7–9 weeks, depending on configuration and specification.
Fume Extraction
Clean safe air with Sideros Fume Extraction
Optional Sideros fume extraction system
- Filtration down to < 1mg/m³
- Captures welding, cutting & grinding fumes
- Reinforced for aluminium dust protection
No shop smoke, no risk.
Bevel Cutting
Optional 5-Axis Bevel Head
A 5-axis CNC plasma cutter utilises an articulating cutting head that moves along five axes (X, Y, Z, A, B) to tilt and rotate as it cuts.
- Standard Cutting (3 Axes)
- Bevel Cutting (+2 Axes)
- Ready-to-Weld Parts
- Advanced Hole Cutting
- Complex Geometries
Pipe Cutting
Optional Pipe Cutting
Extend the FIRECUT Excel with an integrated rotary pipe cutting unit, enabling precise processing of tube and pipe
- Integrated pipe cutting module
- 30 – 300mm diameter pipe
- 30 – 500mm round tube
- Precision contour & hole cutting
- Optional bevel cutting capability
6 year power supply warranty
Hypertherm Powermax Now with an Industry-Leading 6-Year Warranty.
Hypertherm has officially extended the warranty on all Powermax® plasma power supplies from 3 years to an unmatched 6 years. This reinforces their commitment to offering the most durable and reliable plasma cutting systems in the industry.
At CityPlasma we are proud to supply the full range of Powermax systems – now backed by the longest warranty in the industry.
