Description
Industrial-Grade Plasma Cutting Power with Built-In Intelligence
The Powermax105 SYNC® is a high-performance plasma cutting system designed for intensive industrial use. Engineered to deliver superior results on materials up to 32 mm (1-1/4″) thick, it combines cutting-edge features like Smart Sense™ technology—which automatically adjusts air pressure for consistent quality—with a versatile range of seven Duramax™ torch styles. Whether you’re hand-cutting, automating on X-Y tables, or integrating with robotic systems, the Powermax105 SYNC® offers the precision, power, and flexibility professionals demand.
6 Year Powermax power supply warranty
Enjoy Hypertherm’s extended Powermax 6‑year warranty on the power supply (600,000 starts), plus 12 month coverage on torches and leads—no extra registration required. Learn more about the Hypertherm 6 year power supply warranty here.
Offer Ends October 31st 2025
Maximum productivity
- Finish jobs faster with cut speeds one and a half times greater than oxyfuel on 12 mm (1/2”) mild steel
- Superior cut and gouge quality let you spend less time on grinding and edge preparation
- Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system
Easy-to-use for cutting and gouging
- No need to change the air pressure – Smart Sense™ technology ensures that it is always correctly set
- SpringStart™ technology ensures consistent starting and a more reliable torch
- Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting
Rugged and reliable
- Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
- Duramax™ torches are designed for high-impact and heat resistance
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 32 mm (1-1/4″) | 500 mm/min (20 ipm) |
| Severance (hand cutting) | 50 mm (2″) | 125 mm/min (5 ipm) |
| Pierce* | 22 mm (7/8″) |
*Pierce rating for handheld use or with automatic torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 8,6kg (19.1lbs.) per hour | 6,6 mm D x 6.0 mm W (0.26″ D x 0.24″ W) |
Typical applications
The Powermax105 SYNC heavy duty performance ideal for
- Construction
- Energy
- Mechanical contractors
- Metal fabricators
- Mining
- Pipe & pipelines
- Shipbuilding
- Steel service centers
- Transportation
Applications
- Bevel cutting
- Extended reach cutting
- Fine feature cutting
- Gouging
Specifications
| Input voltages | CSA • 200–600 V, 3-PH, 50/60 HzCE/CCC • 200–600 V, 3-PH, 50/60 Hz • 380–400 V, 3-PH, 50/60 Hz |
|---|---|
| Kilowatt output | 16.8 kW |
| Input current | CSA: 200/208/240/480/600 V, 3-PH 58/56/49/25/22 A @ 16.8 kWCE/CCC: • 230/400 V, 3-PH 50/29 A • 380/400 V, 3-PH 30/28 A |
| Duty cycle @ 104° F | CSA: • 70% @ 105 A, 240 V • 80% @ 105 A, 480–600 V • 100% @ 94 A, 480–600 V • 100% @ 88 A, 240 VCE/CCC: • 80% @ 105 A, 400 V • 100% @ 94 A, 400 V • 100% @ 88 A, 230 V |
| Weight (with 25′ torch) | CSA: 45.3 kg (95 lbs.) CE/CCC: • 42.7 kg (94 lbs.) @ 230–400 V • 39.4 kg (87 lbs.) @ 400 V |
| Gas supply | Clean, dry, oil-free air or nitrogen |
|---|---|
| Inlet gas pressure | Optimum: 7.6–8.3 bar (110–120 psi) Minimum: 5.5 bar (80 psi) |
| Gas flow rate | Cutting: 260 l/min @ 5.9 bar (550 scfh, 9.2 scfm @ 90 psi) Gouging: 260 l/min @ 4.8 bar (550 scfh, 9.2 scfm @ 70 psi) |
| Certifications | • CSA – Americas & Asia (except China) • CE – Europe, UK, Australia, NZ, Ukraine, Serbia • CCC – China only |
| Warranty | Power supplies: 3 years Torches: 1 year |
Frequently Asked Questions
Q: Does the Powermax105 SYNC require an external air compressor?
A: Yes. The Powermax105 SYNC requires an external compressed air supply to operate, suitable for cutting and gouging thick metals in industrial environments.
Q: What is the maximum cutting capacity of the Powermax105 SYNC?
A: It provides a recommended cut capacity of 32 mm (1-1/4″), with a maximum severance capability of 50 mm (2″) on mild steel. Mechanized pierce capacity is up to 22 mm (7/8″).
Q: What input power does the system require?
A: The system is available in various configurations, supporting three-phase 200–600V input, making it compatible with a wide range of industrial power supplies.
Q: Does it include Smart Sense™ technology?
A: Yes. Smart Sense™ technology is built in and automatically adjusts the gas pressure for consistent cutting performance and consumable life.
Q: Is it compatible with robotic and CNC cutting systems?
A: Absolutely. The Powermax105 SYNC is designed for versatility, supporting hand cutting, portable automation, CNC table cutting, and robotic applications.
Q: What torches are supported by the Powermax105 SYNC?
A: It is compatible with Duramax™ torches, including straight, machine, robotic, and 15°/75° handheld configurations, allowing for a broad range of cutting and gouging setups.
Q: What is the warranty coverage?
A: The system includes Hypertherm’s extended 6-year warranty on the power supply (effective from January 1, 2025), offering long-term peace of mind for industrial users.
Q: What materials can the Powermax105 SYNC cut?
A: It can cut mild steel, stainless steel, and aluminum efficiently, with fast cutting speeds and high-quality results across a wide range of thicknesses.
