Description
Hypertherm Powermax65 SYNC® – Advanced Plasma Cutting for Industrial Applications
The Powermax65 SYNC® is a high-performance handheld plasma cutting and gouging system built for industrial-grade workloads. Featuring Hypertherm’s latest innovations—including Smart Sense™ technology for automatic gas pressure adjustment—it delivers consistent, high-quality results with minimal setup time. Compatible with a full range of Duramax® torches, the Powermax65 SYNC® supports hand cutting, gouging, mechanized tables, robotic systems, and portable automation, making it an ideal solution for fabrication shops, maintenance crews, and heavy-duty applications.
6 Year Powermax power supply warranty
Enjoy Hypertherm’s extended Powermax 6‑year warranty on the power supply (600,000 starts), plus 12 month coverage on torches and leads—no extra registration required. Learn more about the Hypertherm 6 year power supply warranty here.
Maximum productivity
- Finish jobs faster with cut speeds one and a half times greater than oxyfuel on 12 mm (1/2”) mild steel
- Superior cut and gouge quality let you spend less time on grinding and edge preparation
- Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system
Easy-to-use for cutting and gouging
- No need to change the air pressure – Smart Sense™ technology ensures that it is always correctly set
- SpringStart™ technology ensures consistent starting and a more reliable torch
- Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting
Rugged and reliable
- Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
- Duramax™ torches are designed for high-impact and heat resistance
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 20 mm (3/4″) | 500 mm/min (20 ipm) |
| Severance (hand cutting) | 32mm (1-1/4″) | 125 mm/min (5 ipm) |
| Pierce* | 16 mm (5/8″) |
*Pierce rating for handheld use or with automatic torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 4 kg (8.8 lbs.) per hour | 2.9 mm D x 6.4 mm W (0.11″ D x 0.25″ W) |
Typical applications
The Powermax65 SYNC
- Automotive repair and restoration
- Farm equipment maintenance
- Light metal manufacturing and fabrication
- Metal building construction
- HVAC
- Metal art fabrication
- Plant and facility maintenance
- and many more!
Specifications
| Input voltages | CSA
CE
|
|---|---|
| Kilowatt output | 9 kW |
| Input current | CSA
CE
|
| Output current | 20–65 A |
| Rated output voltage | 139 VDC |
| Duty cycle @ 104° F | CSA
CE
|
| Open circuit voltage (OCV) | CSA: 295 VDC CE: 270 VDC |
| Dimensions with handles | 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
| Weight (with 25′ torch) | CSA: 29 kg (61 lbs.) CE: 24.1 kg (52.7 lbs.) |
|---|---|
| Gas supply | Clean, dry, oil-free air or nitrogen |
| Optimum inlet gas pressure | 7.6–8.3 bar (110–120 psi) |
| Minimum inlet gas pressure | 5.2 bar (75 psi) |
| Recommended gas flow rate | Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
| Input power cable length | 3 m (10′) |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 15 kW for full 65 A output |
| Electrical efficiency | 91.2% |
| Certifications |
|
| Warranty | 3 years on power supplies 1 year on torches |
Frequently Asked Questions
Q: Does the Powermax 65 SYNC require an external air compressor?
A: Yes. The Powermax 65 SYNC requires an external compressed air supply for cutting, gouging, and marking operations.
Q: What is the maximum cutting capacity of the Powermax 65 SYNC?
A: The recommended cutting capacity is 20 mm (3/4″), with severance capability up to 32 mm (1-1/4″), and a mechanized pierce capacity of 16 mm (5/8″) on mild steel.
Q: What power supply does it require?
A: The Powermax 65 SYNC supports three-phase 400V or three-phase 230V input power, depending on the model configuration.
Q: How portable is the Powermax 65 SYNC?
A: It is compact for an industrial-grade machine, weighing approximately 29 kg (61 lbs) including the torch. Suitable for workshop or job site use with appropriate transport options.
Q: What warranty does it come with?
A: The Powermax 65 SYNC includes Hypertherm’s 6-year warranty on the power supply (effective from January 1, 2025) and a 12-month warranty on torches and leads.
Q: What materials can it cut?
A: It can cut mild steel, stainless steel, aluminium, and other conductive metals.
Q: What makes the SYNC version different from older models?
A: The SYNC version features the innovative SmartSYNC™ torch and single-piece consumable cartridges with RFID tracking. This system simplifies consumable changes, reduces errors, and provides usage tracking to help improve efficiency and cut quality.
Q: Is it suitable for remote or on-site work?
A: Yes. While it requires an external air supply, the compact size and robust design make it suitable for heavy-duty on-site jobs or workshop use.
Q: Does it include the torch and accessories?
A: Yes. The package includes a SmartSYNC™ handheld torch, work clamp, starter consumable cartridge, and optional accessories like carry straps or protective cases depending on the package selected.
