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Medium Range Plasma Cutter

The premier system for cutting 25 mm (1″), the Powermax85 SYNC® has the same features and options as the Powermax65®, but with more power from an output current of 85 amps. Designed to maximize uptime and productivity, the system offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. With a variety of Duramax™ torch styles, operators can easily select exactly the right tool for the job: hand cutting or gouging, portable automation, X-Y table, and robotic cutting or gouging.

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Powermax85 SYNC

Maximum productivity

  • Finish jobs faster with cut speeds one and a half times greater than oxyfuel on 12 mm (1/2”) mild steel
  • Superior cut and gouge quality let you spend less time on grinding and edge preparation
  • Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system

Easy-to-use for cutting and gouging

  • No need to change the air pressure – Smart Sense™ technology ensures that it is always correctly set
  • SpringStart™ technology ensures consistent starting and a more reliable torch
  • Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

Rugged and reliable

  • Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
  • Duramax™ torches are designed for high-impact and heat resistance
Capacity Thickness Cut speed
Recommended 25 mm (1″) 500 mm/min (20 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)

*Pierce rating for handheld use or with automatic torch height control.

Maximum removal gouging

Capacity Metal removal rate Groove profile
Typical gouge8,2  kg (18.2 lbs.) per hour 3.5 mm D x 6.6 mm W (0.14″ D x 0.26″ W)
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Typical applications

The Powermax SYNC® outperforms any air-plasma cutting system in its class

  • Automotive repair and restoration
  • Farm equipment maintenance
  • Light metal manufacturing and fabrication
  • Metal building construction
  • HVAC
  • Metal art fabrication
  • Plant and facility maintenance
  • and many more!
Input voltages CSA

  • 200–480 V, 1-PH, 50/60 Hz
  • 200–600 V, 3-PH, 50/60 Hz

CE

  • 380/400 V, 3-PH, 50/60 Hz
Kilowatt output 12.2 kW
Input current CSA

  • 200/208/240/480, 1-PH 70/68/58/29 A @ 12.2 kW
  • 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A @ 12.2 KW

CE

  • 380/400, 3-PH 20.5/19.5 A
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 104° F CSA

  • 60% @ 85 A, 230–600 V, 3-PH
  • 60% @ 85 A, 480 V, 1-PH
  • 50% @ 85 A 240 V, 1-PH
  • 50% @ 85 A, 200–208 V, 3-PH
  • 40% @ 85 A, 200–208 V, 1-PH
  • 100% @ 66 A, 230–600 V, 1/3-PH

CE

  • 60% @ 85 A, 380–400 V, 3-PH
  • 100% @ 66 A, 380–480 V, 3-PH
Open circuit voltage (OCV) CSA: 305 VDC

CE: 270 VDC

Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch CSA: 32 kg (67 lbs.)

CE: 23.5 kg (52 lbs.)

Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.2 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)

Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)

Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 20 kW for full 85 A output
Electrical efficiency 91.9%
Certifications
  • CSA – for use in the Americas and Asia, except China
  • CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted.
  • CCC – for use in China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty
Material Thickness Current Production cut speed *
inches mm amps ipm mm/min
Mild steel 1/4 6 85 160 4400
1/2 12 85 56 1600
3/4 20 85 29 680
Stainless steel 1/4 6 85 164 4600
1/2 12 85 48 1400
3/4 20 85 24 570
Aluminum 1/4 6 85 172 4900
1/2 12 85 68 1930
3/4 20 85 37 880

 

*Production cut speeds are the result of Hypertherm’s laboratory testing.

Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.